ATP-USA features their proprietary molding technology.  This patented “Release free” process allows for maximum flexibility in the following areas:           

• Inexpensive master tooling provides cost-effective production molds

• Multi-thicknesses achievable using the same molding cavity

• Different contours of the footbed surface using the same molding cavity allows for the addition of anatomical features or for unique arch support devices and/or to simple change the aesthetics look or dimensions

• Multiple designs on the insole bottom can be achieved for unique marketing efforts desired to highlight certain custom features, such as impact zones or anatomical

• Size to size ratio curve changes are easy and fast

Unlike conventional polyurethane molding, ATP developed a unique method of mold making that is both cost effective and eliminates the need for mold release.  The benefits are a “dry” (not greasy) component with a superior look and feel over products conventionally molded the aluminum, epoxy or steel molds.  This method significantly reduces mold costs.  The ATP-USA mold technology also offers great flexibility in its ability to alter the aesthetic look and/or dimensional aspects of an insole with the need for complete re-tooling.  In addition to design flexibility, ATP-USA designed molds can utilize a wide range of lining materials, both fabric, substrate foams and materials that conventional molders can not do without major costly mold modifications, if at all.  Lastly, ATP-USA molds never need to be replaced, regardless of the quantity of product produced.  Twenty years of USA mold development experience founded this unique process.  

See our full line of Prothotics, biomechanically designed, pre-engineered foot orthoses - www.prothotics.com

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